Easy Peasy Home Installation of the Vulcan Engine Guard

When I bought my new Kawasaki Vulcan 900 Classic, I ordered an engine guard from the dealer as an accessory, along with the Vulcan windshield. After waiting and calling for a month the windshield finally came in. They failed to call, so it was a couple weeks later that I called to find it had arrived. I installed the windshield and you can read about it here.

So, they assured me that when the engine guard came in I would again get a call. I finally called early this year and they had my part. They also had a bogus phone number for me. I drove the 40 miles or so and picked it up. When I got home and opened the box, there were two bolts in a plastic bag. One was stripped at the end.

They were a hex-flange bolt and a size you couldn't find just anywhere. We looked everywhere we could think of that sold bolts. Dave finally stopped at a place on his way home one day called ‘Tacoma Screw’. They had ‘almost’ the perfect bolt. The hex head was a little smaller, but it worked just fine.

I decided to install the guard last weekend, since it was way too cold to ride. I even closed the garage so it would be warmer inside while I worked. It was in the 30’s outside. As I worked with the icy-cold tubular chrome guard, my hands became very chilled. It was hard to feel the threads engage as I added each nut to its bolt and tried to finger-tighten it. I could hardly make my fingers do what I wanted them to do.

It’s a good thing that it was pretty easy and didn’t take a lot of work. Add a few bolts and clamps, tighten here and there, and then apply torque on 2 of them.

I think it looks good.



I came home at lunch today since I work only 15 minutes away. The sun was out and it was 39 degrees. It’s been nice and clear and sunny for days, but only in the low 30’s. I couldn’t bring myself to bundle up and get out there. Today I decided to go for it. The weather was as warm as it was going to get, and we have rain and snow in the forecast for the weekend.

I hadn’t tried out the bike since I added the engine guard. I’m always conscious of the added weight so was wondering if it would handle differently. I rode the Vulcan back to work and then home right before dark. I think it felt a little heavier on the turns, but otherwise I liked it and didn’t notice much difference in the way of handling.

Now that I’ve added enough accessories to the front of the bike, I will need to make some decisions about what I need on the rear to carry gear and stuff for a 3 or 4 day ride. I’m planning a ride down the coast this summer but have no way to carry anything on the bike. I find planning trips like this is very fun. I love poring over the maps and deciding what route we will take, having never been on any of the roads in question. That’s where the sense of adventure comes in.

My Vulcan wish list

Since I bought the stock ’07 Kawasaki Vulcan 900 Classic, I want to make it my own. I like the clean look of the bike without any accessories, but for practical reasons I need to get a few things. With the bike purchase I also ordered the Kawasaki windshield. It came in, and I picked it up last weekend. I am a little nervous that it will be too tall, since I am only 5’3”. I want it for wind resistance, but don’t want it to be so tall that if it rains I can’t see the road. I am putting it on tonight, so we’ll see. I also have an engine guard (crash bars) on order, but it is back-ordered from Kawasaki so could be a while before I see them.

I am toying with the idea of no saddlebags. I like them because it gives you something to carry things in, which otherwise have to go in a backpack for now. What I don’t like is the width they give to the bike, and the fact that you can’t really lock them. I definitely don’t like the look of hard locking side bags either. It’s all about the look…..

What I do like is the look of a tall sissy bar. Not the kind with a pad (standard Kawasaki) but a tall ‘easy rider’ kind of sissy bar. Maybe 18’’ tall or so would look OK. I haven’t found any online but will continue to look for a custom one that will fit my bike. Kawasaki also makes bungee hooks that go on the rear fender side chrome, but you can’t use them if you add a sissy bar. So they make you chose one or the other. It sounds like some creative thinking is in order.
My other option is the standard sissy bar (with pad) with the luggage rack behind. I just can’t imagine the rack being large enough to actually hold anything of size. I saw a picture of a bike with a round cylinder pack right behind the rider. It looked to be PVC and seemed you could fit a weekend’s worth of clothing in it. I looked online and came up with an even better idea on Cruiserbag.com. I love it. I think that is exactly what I need. It even has a built in backrest for the rider! This one is the large size. I'm thinking about the medium.




The options are endless, but I like the clean look of my bike as it is. I do not like carrying a backpack everywhere I go, and it won’t hold everything I would need on even a short trip. I really dislike a cluttered motorcycle and accessories are expensive. I plan to take it slow, see what is available and will meet my needs. By next season my ride should be ‘sweet’!